Professional knowledge and repair of damaged bearings with seats

After a period of application of the bearing with seat, it may cause damage. At this time, it is necessary to immediately carry out repairs, otherwise it will endanger the operation and work of the machine and equipment. And which repair methods to choose should be considered by everyone. Naturally, as the preferred method for companies, it is undoubtedly based on cost saving and cost saving. Today, the online editor will provide you with a detailed introduction to the repair methods and procedures for damage to the lower belt bearing. After reading the detailed introduction below, you will understand what the company's preferred repair method is.

The traditional method generally uses mechanical processing after spray welding to carry out repairs, while spray welding can cause the surface layer of the component to exceed a very high temperature, resulting in deformation or cracking of the component, and obtaining specifications based on mechanical processing can greatly increase the shutdown time. The selection of Fossil Blue polymer materials for on-site repair has no thermal hazard, and the thickness of the repair is not limited. The wear resistance of the product and the tolerance of metal composite materials do not ensure 100% contact and coordination at the repair location, reducing the impact vibration of the machine and equipment, and preventing the probability of damage. Repairing on the spot and preventing machining can save the company a lot of shutdown time and create greater annual production value.

Repair process:

1. For metal surface treatment, it is necessary to repair the surface of the bearing with seat to remove oil stains and moisture;

2. Mixing and repairing raw materials;

3. Wipe the raw materials, evenly wipe the raw materials onto the repair position of the bearing with seat, and firmly fill them;

4. When waiting for the raw material to dry, the surface layer of the raw material can be moderately warmed to accelerate the drying and solidification of the raw material.

General rolling bearing housing damage can be repaired within 3-6 hours, which is easy to understand and requires no unique machine equipment and professional training. Compared to laser welding, cold welding, and other technical savings, the cost is only 1/5-1/10 of the general repair cost. On-site repair also reduces equipment maintenance time and transportation costs.

The following is a detailed introduction to the repair methods and processes for bearing damage with seats. According to comparison, it is understood that using polymer materials for repair has greater advantages, and this type of method is convenient to use and reasonably scheduled. For companies, time means annual output value, which means profitability. Therefore, polymer material repair method is a better choice for companies to repair damaged bearings with seats.

Damage challenge

Damage is a common problem for bearings with seats, and damage to bearings with seats often occurs.

Repair method

The traditional method generally uses mechanical processing after spray welding to carry out repairs, while spray welding can cause the surface layer of the component to exceed a very high temperature, resulting in deformation or cracking of the component, and obtaining specifications based on mechanical processing can greatly increase the shutdown time. The use of polymer materials for on-site repair has no thermal hazard, and the thickness of the repair is not limited. The wear-resistant properties of the product and the tolerance that metal composite materials do not have ensure 100% contact and coordination at the repair location, reducing the impact vibration of the machine equipment, and preventing the probability of damage. Repair on the spot to prevent machining.